(+44) (0)1249 812707
 sales@tc2009.co.uk

Renewables

Total Connections is proud to work with market-leading companies who have helped to bring about the green revolution in the UK and around the world. We have worked with energy companies responsible for major solar power arrays, wind turbine manufacture and tidal power projects.
In many cases, the products were manufacture for renewable energy companies can come from our standard ranges of terminals and earthing equipment. However, we are increasingly being asked to design bespoke components - custom terminals, earth bars, busbars and earth mats - to enable installation of these vital projects in a wide variety of locations - including the use of chemically-resistant materials for the more challenging installation environments.

Renewables Case Study

We were approached to design an earth bar complete with weld bosses for wind turbines located in an offshore wind farm. The marine environment meant that there were always going to be issues relating to corrosion, so the design had to incorporate appropriate material considerations.

The site for the earth bars was the wind turbine gantry/gate on the access platform and it was anticipated that the best solution for mounting the earth bar was to include stainless steel bosses, which would be welded to custom-made weld brackets.

The main body of the earth bar was tin-plated copper and to compensate for the marine environment, the studs and fixings were manufactured from bronze and brass respectively. The initial requirement was for a production run of 120, with the potential for installation across multiple wind farms.

Wind turbine with weld bosses earth bar
For more information on how we can serve your needs in the Renewables sector, contact our in-house design & manufacture team.