Bespoke Service - Customised Electrical Connections & Earth Bars
We offer a complete bespoke manufacturing service for terminal lugs and pins, earth bars and copper lattice earth mats. Our in-house design capabilities enable the manufacture of customised connectors and earthing products according to your specifications.
Our bespoke service OEM users include:
The Benefits - Total Connections Bespoke Service
Quality
Total Connections has a well-earned reputation for providing high quality terminals and earthing products. Our bespoke terminals and lugs benefit from the same high manufacturing standards.
In-House Design
Total Connections utilises in-house design capabilities to ensure that the customer receives the product exactly as they have specified. Customised, bespoke, specialised - just as you want it.
Responsive
We pride ourselves on being quick and efficient in everything we do. We are known for being agile - able to respond urgently to our customers' requests. We offer bespoke engineering with minimal lead times.
Case Studies
We are proud to showcase the benefits of our bespoke services. For more information about what we have done - and we are capable of doing - read the stories below. Then, give us a call.
The Bespoke Process
Contacted by Customer
The customer contacts us by phone or email and describes their requirements direct to our in-house design team.
Drawings or Samples
The customer sends us their requirements - either as a drawing or even just as a sample. That's all we need.
Design and Quote
The design team scopes the project, produces its own drawings and offers the customer a quotation.
Prototype & Test
A prototype is produced and it is rigorously tested to ensure that it meets the required specifications.
Manufacture
Once the customer is satisfied, the bespoke item can be manufactured to the required quantities.
Dispatch
The finished items are then dispatched to the customer using one of our trusted distribution partners.
It's really is that simple. To find out more, give us a ring today on (+44) (0)1249 812707.
Bespoke twin-entry sheet terminal
When approached to manufacture this terminal, the design was far from complete.
Airbus required a terminal for earthing fuel pipes on new commercial aircraft, specifically the A350.
Our Design Team made some recommendations to ensure that the desired product functioned according to the specified needs. This included incorporating sufficient bracing to strengthen the terminal, as well as making recommendations as to the type of plating used.
Total Connections have now manufactured over 100,000 of these terminals.
Custom-made copper tube 'joggle lug'
Originally approached with a concept that was not possible to manufacture, McLaren set the Design Team the task of re-designing the lug.
The lug required a number of revisions before all parties were satisfied with the final product. The lug was then rapid-prototyped to ensure that it fitted into the desired position in the car - an alternator used in their non-production motorsport cars.
Manufactured from C101 copper with a 10 micron nickel plate, it is manufactured in batches of 500 and supplied twice a year to McLaren to support their motorsport division.
A machined 2 hole lug for a military application
Having tried many other manufacturers, Total Connections stepped up to design and manufacture this part.
The problem for the other manufacturers was the age of the drawing, which was difficult to read. The Total Connections Design Team were able to decipher the specifications, and effectively reverse engineer the part using 3D CAD.
Manufactured in C102 copper with a silver plate, and tested exhaustively, it has a cable entry capable of taking a 40mm diameter cable, with two holes to bolt it in place.
Only 15 of these lugs were required, but Total Connections were happy to provide this small specialist batch size.
Our Customers appreciate our Bespoke Service
"Urgent order for a bespoke component for a major account we look after; Total Connections were absolutely brilliant from order intake to delivery ahead of expectation. Need bespoke connectivity? Look no further than Total Connections. Great job and thank you Team TC."
David Terry TMIET CEO Paul Anton Limited
For more information, or to talk to our in-house design team, call us today on (+44) (0)1249 812707 or click below to send us a message:
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