Bent Lugs

Key Features & Benefits:

 

  • Wide range of angles: Standard 90° and 45°, plus custom angles for specialized applications.
  • High-quality material: Made from C106 seamless copper for superior electrical conductivity.
  • Premium finishes: Bright electro-tin as standard; optional matt tin, nickel, silver, or gold finishes.
  • High voltage capability: Rated for use up to 3.3 kV.
  • Custom solutions available: High-current and NIH/high-voltage components on request.
  • Reliable connections: Seamless copper and precise manufacturing reduce resistance and heat build up.
  • Versatility: Suitable for a wide range of angles and electrical applications.
  • Durability: Tin and optional plated finishes protect against corrosion and wear.
  • Ease of use: Pre-formed bends save time and simplify installation.
  • Tailored solutions: Custom options ensure your specific project requirements are met.

Bent Lugs

Our TCHD-B series bent copper tube lugs are precision-engineered and manufactured in the UK. They provide reliable and efficient electrical connections for a wide range of industrial and commercial applications. Designed for use in systems up to 3.3 kV, these lugs are made of high-quality materials to meet demanding electrical requirements.

Available in standard angles of 90° (TCHD-B90) and 45° (TCHD-B45), as well as custom angles. Our bent lugs offer flexibility for installations in tight or complex spaces, saving time and simplifying wiring.

Manufactured from high-grade C106 seamless copper, these lugs ensure excellent electrical conductivity, low resistance, and long-term performance. The standard bright electro-tin plate finish provides corrosion resistance and a professional appearance. Other optional finishes, including matt tin, nickel, silver, and gold.

We also offer high-current and high-voltage components, including NIH-rated lugs, with full specifications available upon request. Each lug is designed to provide secure, durable connections while reducing heat build up and maintaining consistent performance even under challenging conditions.

90° TCHD Cable Lugs - Small Sizes

Range of 90° bent cable lugs for small cables (10–35 mm²).

Part Number Angle of Bend Cable Entry Stud / Hole Dimension H (mm) Dimension E (mm) Dimension F (mm) Dimension W (mm)
TCHD 90 10 5 5.5 9 9 11
TCHD 90 10 6 6.5 9 9 11
TCHD 90 10 8 8.5 9 9 14
TCHD 90 10 10 10.5 10.5 10.5 16
TCHD 90 10 12 13 10.5 10.5 16
TCHD 90 16 5 5.5 8.5 8.5 11
TCHD 90 16 6 6.5 8.5 8.5 11
TCHD 90 16 8 8.5 8.5 8.5 14
TCHD 90 16 10 10.5 11 11 15
TCHD 90 16 12 13 11 11 15
TCHD 90 25 5 5.5 8.5 8.5 13.5
TCHD 90 25 6 6.5 8.5 8.5 13.5
TCHD 90 25 8 8.5 8.5 8.5 13.5
TCHD 90 25 10 10.5 11 11 17
TCHD 90 25 12 13 11 11 17
TCHD 90 35 5 5.5 8.5 8.5 16
TCHD 90 35 6 6.5 8.5 8.5 16
TCHD 90 35 8 8.5 8.5 8.5 16
TCHD 90 35 10 10.5 11 11 16
TCHD 90 35 12 13 11 11 18
TCHD 90 35 14 Non-standard item – can be produced on request
TCHD 90 35 16 Non-standard item – can be produced on request

90° TCHD Cable Lugs – Larger Sizes

Range of 90° bent cable lugs for large cables (50–95mm²).

Part Number Angle of Bend Cable Entry Stud / Hole Dimension H (mm) Dimension E (mm) Dimension F (mm) Dimension W (mm)
TCHD 90 50 5 5.5 9 9 17.5
TCHD 90 50 6 6.5 9 9 17.5
TCHD 90 50 8 8.5 9 9 17.5
TCHD 90 50 10 10.5 9 9 17.5
TCHD 90 50 12 13 11 11 17.5
TCHD 90 50 14 14.5 11 11 17.5
TCHD 90 50 16 16.5 11 11 17.5
TCHD 90 70 0 N/A 21.5
TCHD 90 70 5 5.5 8.5 8.5 21.5
TCHD 90 70 6 6.5 8.5 8.5 21.5
TCHD 90 70 8 8.5 8.5 8.5 21.5
TCHD 90 70 10 10.5 10.5 10.5 21.5
TCHD 90 70 12 13 10.5 10.5 21.5
TCHD 90 70 14 14.5 10.5 10.5 21.5
TCHD 90 70 16 16.5 10.5 10.5 21.5
TCHD 90 70 20 20.5 10.5 10.5 21.5
TCHD 90 95 0 N/A 24.7
TCHD 90 95 5 5.5 13 10 24.7
TCHD 90 95 6 6.5 13 10 24.7
TCHD 90 95 8 8.5 13 10 24.7
TCHD 90 95 10 10.5 13 10 24.7
TCHD 90 95 12 13 13 10 24.7
TCHD 90 95 14 14.5 13 10 24.7
TCHD 90 95 16 16.5 13 10 24.7
TCHD 90 95 20 Non-standard item – can be produced on request

90° TCHD Cable Lugs – Extra Large Sizes

Range of 90° bent cable lugs for extra large cables (120–185 mm²).

Part Number Angle of Bend Cable Entry Stud / Hole Dimension H (mm) Dimension E (mm) Dimension F (mm) Dimension W (mm)
TCHD 90 120 0 N/A 27.3
TCHD 90 120 6 6.5 18 18 27.3
TCHD 90 120 8 8.5 18 18 27.3
TCHD 90 120 10 10.5 18 18 27.3
TCHD 90 120 12 13 18 18 27.3
TCHD 90 120 14 14.5 18 18 27.3
TCHD 90 120 16 16.5 18 18 27.3
TCHD 90 120 20 20.5 18 18 27.3
TCHD 90 150 0 N/A 30.3
TCHD 90 150 6 6.5 18 18 30.3
TCHD 90 150 8 8.5 18 18 30.3
TCHD 90 150 10 10.5 18 18 30.3
TCHD 90 150 12 13 18 18 30.3
TCHD 90 150 14 14.5 18 18 30.3
TCHD 90 150 16 16.5 18 18 30.3
TCHD 90 150 20 20.5 18 18 30.3
TCHD 90 185 0 N/A 33.5
TCHD 90 185 6 6.5 17 17 33.5
TCHD 90 185 8 8.5 17 17 33.5
TCHD 90 185 10 10.5 17 17 33.5
TCHD 90 185 12 13 17 17 33.5
TCHD 90 185 14 14.5 17 17 33.5
TCHD 90 185 16 16.5 17 17 33.5
TCHD 90 185 20 20.5 17 17 33.5

90° TCHD Cable Lugs – Extra Large Sizes Continued

Range of 90° bent cable lugs for extra large cables (240–400 mm²).

Part Number Angle of Bend Cable Entry Stud / Hole Dimension H (mm) Dimension E (mm) Dimension F (mm) Dimension W (mm)
TCHD 90 240 0 N/A 37.7
TCHD 90 240 6 6.5 16.5 16.5 37.7
TCHD 90 240 8 8.5 16.5 16.5 37.7
TCHD 90 240 10 10.5 16.5 16.5 37.7
TCHD 90 240 12 13 16.5 16.5 37.7
TCHD 90 240 14 14.5 16.5 16.5 37.7
TCHD 90 240 16 16.5 16.5 16.5 37.7
TCHD 90 240 18 18.5 16.5 16.5 37.7
TCHD 90 240 20 20.5 16.5 16.5 37.7
TCHD 90 240 22 Non-standard item – can be produced on request
TCHD 90 240 24 Non-standard item – can be produced on request
TCHD 90 240 26 Non-standard item – can be produced on request
TCHD 90 240 28 Non-standard item – can be produced on request
TCHD 90 240 30 Non-standard item – can be produced on request
TCHD 90 300 0 N/A 41
TCHD 90 300 6 6.5 16.5 16.5 41
TCHD 90 300 8 8.5 16.5 16.5 41
TCHD 90 300 10 10.5 16.5 16.5 41
TCHD 90 300 12 13 16.5 16.5 41
TCHD 90 300 14 14.5 16.5 16.5 41
TCHD 90 300 16 16.5 16.5 16.5 41
TCHD 90 300 18 18.5 16.5 16.5 41
TCHD 90 300 20 20.5 16.5 16.5 41
TCHD 90 300 22 Non-standard item – can be produced on request
TCHD 90 300 24 Non-standard item – can be produced on request
TCHD 90 300 26 Non-standard item – can be produced on request
TCHD 90 300 28 Non-standard item – can be produced on request
TCHD 90 300 30 Non-standard item – can be produced on request
TCHD 90 400 0 N/A 47.3
TCHD 90 400 6 6.5 17 17 47.3
TCHD 90 400 8 8.5 17 17 47.3
TCHD 90 400 10 10.5 17 17 47.3
TCHD 90 400 12 13 17 17 47.3
TCHD 90 400 14 14.5 17 17 47.3
TCHD 90 400 16 16.5 17 17 47.3
TCHD 90 400 18 Non-standard item – can be produced on request
TCHD 90 400 20 Non-standard item – can be produced on request
TCHD 90 400 22 Non-standard item – can be produced on request
TCHD 90 400 24 Non-standard item – can be produced on request
TCHD 90 400 26 Non-standard item – can be produced on request
TCHD 90 400 28 Non-standard item – can be produced on request
TCHD 90 400 30 Non-standard item – can be produced on request

45° TCHD Cable Lugs - Small Sizes

Range of 45° bent cable lugs for small cables (16–35mm²).

Part Number Angle of Bend Cable Entry Stud / Hole Dimension H (mm) Dimension E (mm) Dimension F (mm) Dimension W (mm)
TCHD 45 16 4 4.5 10 8 11
TCHD 45 16 5 5.5 10 8 11
TCHD 45 16 6 6.5 10 8 11
TCHD 45 16 8 8.5 10 8 14
TCHD 45 16 10 10.5 12 10 16
TCHD 45 16 12 13 12 10 18
TCHD 45 25 5 5.5 8.5 8.5 13.5
TCHD 45 25 6 6.5 8.5 8.5 13.5
TCHD 45 25 8 8.5 8.5 8.5 13.5
TCHD 45 25 10 10.5 11 11 17
TCHD 45 25 12 13 11 11 17
TCHD 45 35 5 5.5 8.5 8.5 16
TCHD 45 35 6 6.5 8.5 8.5 16
TCHD 45 35 8 8.5 8.5 8.5 16
TCHD 45 35 10 10.5 11 11 16
TCHD 45 35 12 13 11 11 18
TCHD 45 35 14 Non-standard item – can be produced on request
TCHD 45 35 16 Non-standard item – can be produced on request

45° TCHD Cable Lugs - Large Sizes

Range of 45° bent cable lugs for large cables (50–95mm²).

Part Number Angle of Bend Cable Entry Stud / Hole Dimension H (mm) Dimension E (mm) Dimension F (mm) Dimension W (mm)
TCHD 45 50 5 5.5 9.5 8.5 17.5
TCHD 45 50 6 6.5 9.5 8.5 17.5
TCHD 45 50 8 8.5 9.5 8.5 17.5
TCHD 45 50 10 10.5 12 10 17.5
TCHD 45 50 12 13 12 10 17.5
TCHD 45 50 14 Non-standard item – can be produced on request
TCHD 45 50 16 Non-standard item – can be produced on request
TCHD 45 70 0 Dimensions available on request
TCHD 45 70 5 Dimensions available on request
TCHD 45 70 6 Dimensions available on request
TCHD 45 70 8 Dimensions available on request
TCHD 45 70 10 Dimensions available on request
TCHD 45 70 12 Dimensions available on request
TCHD 45 70 14 Dimensions available on request
TCHD 45 70 16 Dimensions available on request
TCHD 45 70 20 Dimensions available on request
TCHD 45 95 5 5.5 12 10 24.7
TCHD 45 95 6 6.5 12 10 24.7
TCHD 45 95 8 8.5 12 10 24.7
TCHD 45 95 10 10.5 12 10 24.7
TCHD 45 95 12 13 12 10 24.7
TCHD 45 95 14 15 13 13 24.7
TCHD 45 95 16 16.5 14.5 13.5 24.7
TCHD 45 95 20 Non-standard item – can be produced on request

45° TCHD Cable Lugs - Extra Large Sizes

Range of 45° bent cable lugs for extra large cables (120–240mm²).

Part Number Angle of Bend Cable Entry Stud / Hole Dimension H (mm) Dimension E (mm) Dimension F (mm) Dimension W (mm)
TCHD 45 120 0 Dimensions available on request
TCHD 45 120 6 Dimensions available on request
TCHD 45 120 8 Dimensions available on request
TCHD 45 120 10 Dimensions available on request
TCHD 45 120 12 Dimensions available on request
TCHD 45 120 14 Dimensions available on request
TCHD 45 120 16 Dimensions available on request
TCHD 45 120 20 Dimensions available on request
TCHD 45 150 6 6.5 17.5 17.5 31
TCHD 45 150 8 8.5 17.5 17.5 31
TCHD 45 150 10 10.5 17.5 17.5 31
TCHD 45 150 12 13 17.5 17.5 31
TCHD 45 150 14 14.5 17.5 17.5 31
TCHD 45 150 16 16.5 17.5 17.5 31
TCHD 45 150 20 20.5 17.5 17.5 31
TCHD 45 185 6 6.5 17 17 33.4
TCHD 45 185 8 8.5 17 17 33.4
TCHD 45 185 10 10.5 17 17 33.4
TCHD 45 185 12 13 17 17 33.4
TCHD 45 185 14 14.5 17 17 33.4
TCHD 45 185 16 16.5 17 17 33.4
TCHD 45 185 20 20.5 17 17 33.4
TCHD 45 240 6 6.5 17 17 37.7
TCHD 45 240 8 8.5 17 17 37.7
TCHD 45 240 10 10.5 17 17 37.7
TCHD 45 240 12 13 17 17 37.7
TCHD 45 240 14 14.5 17 17 37.7
TCHD 45 240 16 16.5 17 17 37.7
TCHD 45 240 18 20.5 17 17 37.7
TCHD 45 240 20 Non-standard item – can be produced on request
TCHD 45 240 22 Non-standard item – can be produced on request
TCHD 45 240 24 Non-standard item – can be produced on request
TCHD 45 240 26 Non-standard item – can be produced on request
TCHD 45 240 28 Non-standard item – can be produced on request
TCHD 45 240 30 Non-standard item – can be produced on request

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