Transformer 4 Hole Terminals

TotalConnections2009 manufacture and stock a range of Transformer 4 hole terminals using C106 seamless copper tube as standard. Custom designs available

TotalConnections2009 manufacture and stock a range of un-insulated transformer 4-hole terminal lugs.

They are designed for use with power cables up to 3300 volts – the internal barrel diameter being designed for standard cables as defined by BS 6360.

The smaller sizes are a brazed construction which ensures there is a large flat surface area, good for heat syncing the lug on the connecting busbar.

All our 4 hole terminals are manufactured from C106 seamless copper tube to BS EN 12449:1999 standards.  They are Electro Tin plated to BS 1872:1974.  Flat copper plate is also used where applicable.

This style of terminal has four stud holes.  The standard hole size is M8 and hole centres are 35mm across the palm and 25mm down the palm of the terminal.  This ensures a very good electrical connection.  A 4-hole design also reduces the risk of the lug vibrating and working itself loose, as it prevents lateral rotation – a significant advantage over a single hole design.

Our 4 hole lugs also have an inspection hole (window).  This enables installers and inspectors to check for full and correct insertion of the conductor.   Lugs without an inspection window can be manufactured on request – we refer to these as a NIH lug.

A flared entry also ensures easy insertion of the cable into the lug.

All our 4 hole terminals are stamped on the palm with the cable size, to aid the correct selection of the appropriate tool and dies.  Custom stud clearances and hole centres are available on request.

Our range of 4 hole terminals includes:

Transformer TF4H Lug Specifications

Transformer 4-Hole Lugs / TF4H Terminals
TC2009 Part no. Cable Entry (mm2) Cable (AWG/MCM) Cable Entry ID Stud Size Hole Centres Construction
TC4H-35-8 35mm2 2AWG 8.2mm M8 35mm X 25mm Brazed
TC4H-50-8 50mm2 1/0AWG-1AWG 9.5mm M8 35mm X 25mm Brazed
TC4H-70-8 70mm2 2/0AWG 11.5mm M8 35mm X 25mm Brazed
TC4H-95-8 95mm2 3/0AWG-4/0AWG 13.5mm M8 35mm X 25mm Brazed
TC4H-120-8 120mm2 240MCM 15.0mm M8 35mm X 25mm Brazed
TC4H-150-8 150mm2 300MCM 16.5mm M8 35mm X 25mm Brazed
TC4H-185-8 185mm2 370MCM 18.5mm M8 35mm X 25mm Brazed
TC4H-240-8 240mm2 480MCM 21.0mm M8 35mm X 25mm Brazed
TC4H-300-8 300mm2 600MCM 23.0mm M8 35mm X 25mm Brazed
TC4H-400-8 400mm2 800MCM 27.0mm M8 35mm X 25mm Brazed
TC4H-500-8 500mm2 1000MCM 30.0mm M8 35mm X 25mm Solid
TC4H-630-8 630mm2 1260MCM 33.8mm M8 35mm X 25mm Solid
TC4H-800-8 800mm2 1600MCM 38.0mm M8 35mm X 25mm Solid
TC4H-1000-8 1000mm2 2000MCM 42.5mm M8 35mm X 25mm Solid

All terminals listed are generally available from stock or on a short lead time.
CW024A (C106) Copper Tube as standard, CW004A (C101) available upon request.
Electro tin plated to a nominal thickness of 5 Microns.
AWG & MCM conversions are approximate.
For use with flexible cables please call and speak to our sales team.

Scroll to Top